Sam
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This issue is probably happening because the artboard dimensions are not appropriate for raster export (i.e. are in decimals).
If you make x and y values as the whole numbers in the transform panel (not in decimal), then the extra pixels will not be added to the exported image.That is the workaround, and it’s reported that it’s not always the case.
At the same time — Ai knows the size of artboards to be exported and yet it does not deliver the set sizes, which is not fair. The team is going to rethink the algorithm.
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I am trying to do some titles for a video 1920 x 1080 resolution, and when "export as" is used to rasterise the the title panels, they come out at 1921 x 1081 which is causing many problems down stream of the files I created.
Ai V24.3
Mac Os V10.14